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Dissipation Factor determines Insulation decay

Dissipation Factor determines Insulation decay

Monday, June 26, 2023

Used on Motors, Transformers, Circuit Breakers, Generators, and Cabling.

What is Dissipation Factor?

Dissipation Factor is an electrical test helps define the overall condition of an insulating material.

A dielectric material is a material which is a poor conductor of electricity but an efficient supporter of an electrostatic field. When an electrical insulating material is subjected to an electrostatic field, opposing electric charges in dielectric material form dipoles

Dipoles in Insulators

A capacitor is an electrical device that stores an electrical charge by placing a dielectric material between to conductive plates. The Ground wall Insulation (GWI) system between the motor windings and motor frame create a natural capacitor to the motor. The traditional method of testing the GWI is to measure the value of the resistance to ground. This is a very valuable measurement for identifying weaknesses in the insulation but fails to define the overall condition of the entire GWI system

The Dissipation Factor provides additional information regarding the overall condition of the GWI.

In the simplest form when a dielectric material is subjected to a DC field the dipoles in dielectric are displaced and aligned such that the negative end of the dipole is attracted toward the positive plate and the positive end of the dipole is attracted toward the negative plate. Some of the current that flows from the source to the conductive plates will align the dipoles and create losses in the form of heat and some of the current will leak across the dielectric. These currents are resistive and expend energy, this is resistive current IR. The remainder of the current is stored on the plates current and will be stored discharged back into system, this current is capacitive current IC.

When subjected to an AC field these dipoles will periodically displace as the polarity of the electrostatic field changes from positive to negative. This displacement of the dipoles creates heat and expends energy.

Simplistically speaking, the currents that displace the dipoles and leaks across the dielectric is resistive IR, the current that is stored to hold the dipoles in alignment is capacitive IC.

Dissipation Factor is the ratio of the resistive current IR to the capacitive current IC, this testing is widely used on electrical equipment such as electric motors, transformers, circuit breakers, generators, and cabling which is used to determine the capacitive properties of the insulation material of the windings and conductors. When the GWI degrades over time it becomes more resistive causing the amount of IR to increase. Contamination of the insulation changes the dielectric constant of the GWI again causing the AC current to become more resistive and less capacitive, this also causes the dissipation factor to increase. The Dissipation Factor of new, clean insulation is usually 3 to 5%, a DF greater than 6% indicates a change in the condition of the equipment’s insulation.

Dipoles Charged and Align

When moisture or contaminants are present in the GWI or even the insulation surrounding the windings, this causes a change in the chemical makeup of the dielectric material used as the equipment’s insulation. These changes result in a change in the DF and capacitance to ground. An increase in the Dissipation Factor indicates a change in the overall condition of insulation, comparing DF and capacitance to ground helps determine the condition of insulation systems over time. Measuring Dissipation Factor at too high or too low temperature can result in unbalanced results and introduce errors while calculating. IEEE standard 286-2000 recommends testing at or around ambient temperature of 77 degrees Fahrenheit or 25 degree Celsius.

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